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SteamRecycle System for UHT Processing

The patented APV® SteamRecycle™ System, winner of the SEAL Sustainability Award 2026 for Sustainable Product Innovation, transforms energy efficiency and sustainability in ultra-high temperature (UHT) processing. By capturing and reusing 100 percent of steam generated during the infusion heating process, SteamRecycle reduces utility consumption, operating costs, and CO₂ emissions while supporting producers’ sustainability and climate-neutrality objectives.

This recognized industry-leading technology allows manufacturers to achieve significant energy savings without compromising product quality or production throughput.

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Materials

All product-contact components are constructed with stainless steel 316L (1.4404, DIN EN10088), ensuring the highest sanitary standards.

Products and Capacity

Steam recycled
kg/h (indicative) 		Pressure out from
APV SteamRecycle
1,650 Up to 5 bar (g)*

* The temperature will be regulated according to the assigned pressure in the UHT

Consumption Figures

Guidelines only; exact figures will be confirmed at the final design stage.

Services, Pressure and Temperature Production
Consumption figures (indicative)
Steam kg/h 0
Soft water l/h 350
Tower water (20°C ) l/h 1,800
Air Nl X 1,000 2,600
Power (kW) 285
Surrounding space 1 m on all the sides

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Specification of Utilities

Culinary Steam (for direct contact with product) during start of the UHT plant
Inlet Pressure Mi 7 bar +/-0.5
Condition Dry, saturated
pH Approx. 8.0
Appearance Clear and colorless
Conductivity 20 µS/cm
Germ content Nil
Chloride < 5 mg/l
Total Hardness (CaCO3) < 1.5 mg/l
Production Produced from potable water according to FDA/3A practices.
Pre-treatment Water may be treated by filtration, ion exchange or similar.
Additives Added quantities should be reduced to the minimum necessary/possible.
Any local regulations or demands regarding steam in products should be fulfilled.

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Compressed Air
Working Pressure 7 barg (6-8 barg) Ìý
Condition Dry, Oil and Particle-free Class 2.4.1 or better ISO8573.1:2010
Pressure dew point 3°°ä Ìý
Dimensions Mm
Length 9,000
Width 4,000
Height 4,000

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The APV SteamRecycle system integrates seamlessly with APV Infusion UHT systems to recover and reuse 100% of steam from the infusion UHT process, eliminating the need for fresh steam after startup and offering significant energy savings and reducing CO emissions with up to 1,000* tons annually compared to traditional Infusion UHT systems.
* Calculated based on 6,000 operating hours per year in a 12,000 l/h plant.

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Yes, APV SteamRecycle system integrates seamlessly alongside your current APV Infusion UHT system and control panel, enhancing energy efficiency without disrupting operation.

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By fully recirculating 100% flash-vessel steam, APV SteamRecycle delivers substantial reductions in fresh-steam consumption compared to traditional infusion UHT setups.

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Not at all, recycled steam meets the same purity and temperature specifications as fresh steam, preserving safety, taste and consistency in dairy and plant-based products.

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The APV SteamRecycle system generates high-purity, high-pressure steam (up to 5 bar) suitable for aseptic UHT processing and sensitive formulations.

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The APV SteamRecycle system is ideal for dairy (milk, cream, flavored milk, ice cream mix), plant-based beverages (soy, oat, almond), specialized nutrition (infant formula, high-protein drinks) and juices.

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By recycling steam APV SteamRecycle system reduces fossil-fuel use and COâ‚‚ emissions by up to 1,000* tons annually compared to traditional Infusion UHT systems, helping plants move toward climate-neutral production.
* Calculated based on 6,000 operating hours per year in a 12,000 l/h plant.

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Infusion UHT featuring SteamRecycle is the combination of ³Ô¹ÏȺ’s APV Infusion UHT heating technology with APV SteamRecycle’ system, maximizing energy efficiency, lowering OPEX and maintaining premium product quality.

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Most installations pay back within 4-5 years*, depending on local utility rates and production parameters. ³Ô¹ÏȺ can provide a tailored ROI estimate based on your data.
* Actual ROI varies by site.

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All product-contact parts are stainless steel 316L (DIN EN 10088) for hygienic compliance. The APV SteamRecycleâ„¢ system is rigorously tested in real-world production, ensuring stable high-pressure steam delivery, easy maintenance, CIP-compatible design and minimal downtime.

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How Dragsbæk Reduced Energy Use in UHT Processing with the APV SteamRecycle

How SteamRecycle Helps UHT Producers Cut Energy Use and Carbon Footprint